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OUR PLANT SOLUTIONS...

MT Makina Turnkey Recycling Plants and Waste Management Systems

In line with circular economy and "Zero Waste" goals, recycling waste using modern technologies and reintegrating it into the economy is critically important for both environmental health and industrial profitability. At MT Makina, with over 20 years of engineering experience and domestic manufacturing capabilities, we establish turnkey recycling facilities tailored to your capacity and waste type. With our environmentally friendly facilities designed for municipalities, recycling companies, and industrial zones, we automate your waste management processes end-to-end and maximize your operational efficiency.

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Facility Solutions We Have Installed

Our comprehensive facility projects, from site surveying and 3D layout planning to machine manufacturing and automation (SCADA) systems, are managed from a single source.

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1. Packaging Waste Collection and Sorting Facility (PWCF)

These are integrated facilities where mixed packaging waste (paper, cardboard, PET, PE, PP, glass, metal) is classified according to type and prepared as pure raw material for the recycling industry.

  • Modular Design: From manual band selection to high-tech optical (NIR) separators, automation options to suit your business budget.

  • Full Equipment Integration: Uninterrupted production line with ballistic separators, trommel screens, horizontal baling presses, and glass crushers to reduce waste.

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2. Waste Sorting Facility (Urban Solid Waste - MSW)

These are high-capacity facilities where household and commercial solid waste generated in densely populated areas is separated and reduced in volume before being disposed of in a regulated landfill.

  • Advanced Separation: Bag openers, magnetic separators, and rotary drum screens successfully separate organic waste, metals, and recyclable plastics from waste.

  • Waste-to-Energy Readiness (WER): Provides the infrastructure to convert non-recyclable combustible waste into alternative fuel (RDF) form for cement and energy plants.

3. Compost Fertilizer Production Facility

These facilities process municipal park and garden waste, agricultural waste, and organic waste by fermenting them in an aerobic environment, transforming them into natural and nutritious compost fertilizer.

  • Environmentally Friendly and Natural Transformation: It reduces the use of chemical fertilizers by converting organic waste into a natural fertilizer that improves soil quality.

  • Specialized Equipment: Compost turning machines, organic waste shredders, mixers, and rotary dryers speed up and standardize the production process.

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4. Food Products Destruction and Packaging Sorting Facility (Depackaging)

These facilities separate the organic material inside from the outer packaging (plastic/paper, etc.) of food products that are past their expiration date, spoiled, or incorrectly produced.

  • Automatic Package Opening: Prevents almost 100% of plastic or metal contamination of organic content, preparing the cleanest organic waste for biogas and composting plants.

  • Safe Disposal and Preservation: To protect brand value, it ensures the complete physical destruction of food products that are unsafe for consumption, preventing them from leaking onto the market.

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5. Solid Waste Incineration and Energy Recovery Facility

These are facilities where hazardous and infectious waste, which cannot be recycled economically or technically, is disposed of without harming the environment through high-temperature treatment (incineration).

  • Energy Recovery: While reducing the volume of waste by 90% (to ash form), it enables the generation of steam and electricity from the high heat released.

  • Zero Emission Target: Full compliance with international environmental regulations through dual combustion chambers, high temperatures (1100°C), and advanced scrubber systems.

6. Textile and Fabric Sorting Units

These are crushing and baling lines in the fashion and textile industry where production waste, used clothing, and bulky fabrics are recycled back into fiber form.

  • Heavy-Duty Shredding: Featuring a special rotor design, MT Makina textile shredders easily shred even the toughest yarns and denim products without entanglement with the blades.

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Why Choose MT Makina for Plant Installation?

  • True Turnkey Solution: We manufacture all conveyor, crusher, separator, and press systems under one roof, 100% compatible with each other, eliminating the need to deal with different suppliers.

  • Advantages of Local Production: Compared to imported systems, we offer more affordable investment costs, immediate spare parts availability, and rapid on-site service.

  • Intelligent Automation: We achieve maximum capacity with minimum personnel through PLC/SCADA systems that enable machines to communicate with each other, detect faults, and be monitored remotely.

  • Compliance with Environmental Legislation: Our facilities are designed in full compliance with the standards of the Ministry of Environment, Urbanization and Climate Change.

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To implement your zero-waste project, learn about facility setup costs, and create the most suitable machine layout for your waste characteristics, contact MT Makina engineers today.

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