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​COMPOST FERTILIZER FACILITY

  • Compost improves soil quality and structure

  • Supports moisture retention

  • Helps suppress plant diseases and pests

  • Regular use of compost reduces the need for chemical fertilizers

  • Supports the growth of beneficial bacteria and fungi that decompose organic matter into humus

  • Landfill reduces methane emissions

  • Minimizes carbon footprint

  • Processing of animal waste, agricultural waste, industrial waste, domestic waste, mineral waste and sludge waste

  • Ability to be controlled with PLC

 

For compost fertilizer applications, Compost Fertilizer Facility;
Compost is a mixture of matter and organic matter used to enrich and improve soil, usually made by decomposing plants, food waste and other organic matter. Compost provides nutrients such as nitrogen, phosphorus and potassium to the soil and improves its ability to retain these nutrients for longer periods of time. Fertilizers, on the other hand, are organic or chemical compounds used to nourish plants. The primary nutrients are nitrogen, potassium and phosphorus, all vital plant minerals, so farmers use fertilizer regularly to increase crop productivity. Compost and manure are complementary and both play an important role in keeping your crops and soil healthy.

 

The main difference between compost and manure is their purpose. While compost nourishes the soil, fertilizers provide nutrients for plants. As a result, the use of compost is flexible and universal, while the amounts and composition of fertilizer are more stringent to meet the exact needs of the plants.

Adding fertilizer to crops increases the amount of nutrients in the soil, but not all substances will meet the needs of fast-growing plants. The soil food web does not benefit significantly from the presence of fertilizer. Therefore, compost should be used to maintain the balance and health of the soil.

 

Both manure and compost can be organic or enriched with chemicals. Organic materials are more likely to maintain the composition of the soil, and all chemical products, whether manure or compost, should be used with caution.

Compost Fertilizer Plant advantages;


After the selection and preliminary treatment of raw materials, the first step in the production process of organic fertilizers is the preparation of compost. Self Propelled Compost Turner is used to prepare compost. The main function of this compost rotator is to rotate and mix organic materials, thus accelerating the entire fermentation process.

After fermentation, the organic material needs to be crushed and this step takes place in a high humidity compost crusher. This machine can grind materials with high moisture content. After the crushing and mixing process, the Organic Fertilizer Crushing Machine is used for the next stage, the granulation process. This machine is used to granulate the raw materials used in the preparation of organic fertilizer. Fertilizer granules produced in this way have high organic content and their particle sizes and properties can be adjusted by this granulator. After granulation, these granules need to be sieved. Screening is done using a Fertilizer Screening Machine which separates standard fertilizer granules from unqualified fertilizer pellets.

Organic fertilizer is prepared by this stage and needs to be packaged. Fertilizer packaging process is done using Automatic Fertilizer Packaging Machine. This machine can pack 2-50kg fertilizer granules per bag. The biggest problem that arises during organic fertilizer production is dust pollution. Unloading raw materials into the warehouse and transporting them to different workshops causes a lot of dust pollution. In addition, during the composting process, a lot of dust is mixed into the environment during the mixing and breaking down of raw materials and during the granulation stage.

MACHINE FEATURES

Compost Turner
Fertilizer Crushing Machine
Fertilizer Spreader
Fertilizer Mixer
Rotary Dryer
Rotary Cooler
Rotary Screen
Rotary Drum Coating Machine
Fertilizer Packer

compost fertilizer plant

​COMPOST FERTILIZER FACILITY

  • Compost improves soil quality and structure

  • Supports moisture retention

  • Helps suppress plant diseases and pests

  • Regular use of compost reduces the need for chemical fertilizers

  • Supports the growth of beneficial bacteria and fungi that decompose organic matter into humus

  • Landfill reduces methane emissions

  • Minimizes carbon footprint

  • Processing of animal waste, agricultural waste, industrial waste, domestic waste, mineral waste and sludge waste

  • Ability to be controlled with PLC

Automatic Package Separator Facility for applications of separating packaged products from their packages;


The Automatic Package Sorter is ideal for sorting out-of-specification, out-of-date or mislabeled products packaged in corrugated cartons, plastic bottles or metal cans. Due to landfill restrictions and product disposal issues, this revolutionary Turbo Package Separator is capable of recovering up to 99% of packaging of dry or liquid products. This way you can significantly reduce waste disposal costs and ensure that the product and packaging are recycled.

 

Package Separator is a good solution partner for kitchen, hotel, restaurant food waste and anaerobic digestion facilities. The Pack Separator removes both biodegradable and non-biodegradable bags and impurities with up to 99% efficiency, separating organics for feeding into digester tanks.

 

In general, Automatic Package Sorter Plant models are quite flexible. It can be used in many different recycling applications such as Chips Package Sorting Plant, Tea Package Sorting Plant, Biscuit Package Sorting Plant, Milk Package Sorting Plant, Fruit Juice Package Sorting Plant, Automatic Package Sorting Plant, Package Sorting Plant, Gypsum Board Sorting Plant, Packaging Sorting Plant.

Automatic Package Sorter Plant advantages;


Automatic Package Sorter is designed to separate specific products for repackaging and reuse. Tea can be removed from its bags and returned to production at a good cost savings. Evenly dry items, such as sugar, can be removed from the bags. It can be divided into material and packaging. Tobacco can be removed from cigarettes even when fully packaged.

The Package Separator can process packaged products to be separated from hard and soft packaging, including plastic bags, plastic bottles, TetraPaks, Metal cans, plastic containers, cardboard, foil and more. It is equipped with a variable speed drive to increase efficiency. The system can be installed both indoors and outdoors.

Biodegradable bags do not decompose during the anaerobic digestion process, causing clogging of pumps, screw conveyors and taking up valuable space in digester tanks. MT supplies the complete system including double screw feed conveyor, belt conveyor and low-maintenance reclaimed organics pumping system. A separated dry material conveyor can also be provided if required. The Automatic Package Sorter is mounted on a platform and includes touch plc controls located on a floor-mounted electrical panel.

 

Automatic Package Sorter Plants designed for continuous operation;


The products that can be removed from plastic bottles and other containers with the unpacking system of the Package Separator machine are as follows; Milk, lemonade, cola, water, deodorant, shampoo, glucose drinks, bleach, hair conditioner, liquid soap, sauces, oil, detergent, cheese, pasta, cake, legumes, yoghurt, carbonated drinks, fruit juices, etc. like.

Following changes to restrict the disposal of waste plasterboards to landfill, the plasterboard industry needs an alternative to deal with the amount of plasterboard waste produced each year. The traditional way to separate plaster from its support is to use hammer mills with screens to remove gypsum, which is costly and produces a high amount of dust. MT offers reprocessing solutions for unwanted, damaged and scrap gypsum materials.

The Automatic Package Separator, gypsum recovery system is ideal for use in separating plaster from cardboard and paper backing. Both the separated plaster and paper can then be sent for recycling respectively. With up to 99% efficiency, the process significantly reduces waste disposal costs.

MACHINE FEATURES

CAMPAR MULTIPLE GLASS BOTTLE CRUSHER

Required Powers: 3 / 4 / 5.5 / 7.5 / 11 kW
Feed Hopper: 400 / 500 / 600 mm
Feed Conveyor: Optional
Unloading: To Container
Volume Reduction: 80%
Liquid Separation: Optional
Sieve: Available

Compost Turner

Fertilizer Crushing Machine

Fertilizer Spreader

Fertilizer Mixer

Rotary Dryer

Rotary Cooler

Rotary Screen

Rotary Drum

Coating Machine

Fertilizer Packer

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